Trend and application of high performance solid lubricating material for oil-free compressor

Expand
  • Shandong Provincial Key Laboratory for Special Silicone-containing Materials, Advanced Materials Institute,Qilu University of Technology (Shandong Academy of Sciences),Jinan 250014

Received date: 2019-12-17

  Revised date: 2021-02-22

  Online published: 2021-06-10

Abstract

The material performance defects and the key technologies of solid lubricating materials applied in the field of natural gas compressor were introduced.The research and trend of high performance solid lubricating materials were reviewed from the aspects of multi component polymer composite,fiber reinforced composite,modification of polymer by nanoparticles and thermotropic liquid crystalline polymer toughening.It was projected that the high performance solid lubricating material can be made of multi component polymer matrix including one or more of high temperature resistant polymer,thermal crystallized polymer composite and polytetrafluoroethylene,modified carbon fiber and nano filler as the reinforcing component,so as to improve the wear resistance of solid lubricating materials under high temperature and high pressure,which met the material performance requirements of piston ring and bracket for natural gas compressor.

Cite this article

Li Jinhui, Peng Dan, Mou Qiuhong, Li Bing, Zhang Shuo, Yu Yitao, Zhao Ning, Wang Feng, Zhang Fangzhi . Trend and application of high performance solid lubricating material for oil-free compressor[J]. New Chemical Materials, 2021 , 49(5) : 257 -261 . DOI: 10.19817/j.cnki.issn 1006-3536.2021.05.058

References

[1] 杨培娟,楼锦超.无油润滑压缩机用活塞环材料研究[J].汽车实用技术,2017(22):52-54.
[2] You Y,Li D,Liu S,et al.Tribological and mechanical properties of graphite/polytetrafluoroethylene/glass fiber filled polyamide 6 composite[J].Polymer Materials Science & Engineering,2017,33(8):85-89,95.
[3] Rudresh B M,Kumar B N R.Influence of experimental parameters on friction and wear mechanisms of PA66/PTFE blend reinforced with glass fiber[J].Transactions of the Indian Institute of Metals,2018,71(2):339-349.
[4] Rudresh B M,Kumar B N R.Influence of Experimental Parameters on Friction and Wear Mechanisms of PA66/PTFE Blend Reinforced with Glass Fiber[J].Transactions of the Indian Institute of Metals,2018,71(2):339-349.
[5] Patare P M,Lathkar G S.Optimization of glass fiber and MoS2,filled PTFE composites using non traditional optimization techniques[J].Materials Today:Proceedings,2018,5(2):7310-7319.
[6] Liu L,Yan F,Gai F,et al.Enhanced tribological performance of PEEK/SCF/PTFE hybrid composites by graphene[J].RSC Advances,2017,7(53):33450-33458.
[7] 刘后宝,苏新清,夏炎,等.基于正交设计的PEEK基复合材料摩擦学性能[J].工程塑料应用,2018(11):20-24.
[8] 易蒙,段海涛,陈松,等.乏油润滑下PEEK复合材料的摩擦学性能[J].工程塑料应用,2018,46(6):108-133.
[9] 姚光督,王文东,沈景凤,等.PTFE微粉/CF改性PEEK复合材料的摩擦磨损性能[J].材料科学与工艺,2018(3):59-65.
[10] 曹文翰,龚俊,杨东亚,等.纳米Al2O3/聚苯硫醚改性聚四氟乙烯复合材料摩擦特性[J].高分子材料科学与工程,2017,33(5):78-84。
[11] 佟伟.聚苯硫醚摩擦复合材料的研究[D].成都:四川大学,2006.
[12] 曹文翰,龚俊,杨东亚,等.纳米碳化锆改性填充聚四氟乙烯-聚苯硫醚复合材料摩擦磨损性能[J].高分子材料科学与工程,2018,34(2):48-55.
[13] 邱明,周占生,周大威,等.聚四氟乙烯/聚苯硫醚织物自润滑关节轴承的摩擦学性能[J].摩擦学学报,2018,38(5):58-64.
[14] 赵休胜.二元添加剂(PTFE/ACF)填充PI复合材料摩擦学性能研究[D].秦皇岛:燕山大学,2017.
[15] 杨培娟,黄健.PI填充PTFE复合材料[J].工程塑料应用,2018,46(1):9-12.
[16] 李振环,杨家义,刘杰,等.多元高分子复合材料在密封产品中的应用现状[J].流体机械,2017,45(12):55-57.
[17] 万芳新,何春霞,黄晓鹏.碳纤维填充PTFE复合材料摩擦磨损性能研究[J].甘肃农业大学学报,2009,44(2):157-160.
[18] 项东虎,席博,朱亚波,等.碳纤维增强PTFE复合材料的摩擦磨损性能研究[J].淮阴工学院学报,2010,19(5):4-9.
[19] 范清,叶素娟.石墨及纤维填充聚四氟乙烯复合材料的摩擦学研究[J].润滑与密封,2008,33(5):86-88.
[20] 胡刚,陈学庆,金石磊.不同纤维增强和不同固体润滑剂改性PTFE复合材料的摩擦磨损性能[J].机械工程材料,2018,42(7):41-44.
[21] 杨家义,杨博峰,李香,等.全无油往复压缩机用碳纤维增强聚四氟乙烯密封材料的性能研究[J].流体机械,2017,45(3):6-10.
[22] 杨学宾,魏刚强.高压无油润滑压缩机密封材料的选择[J].压缩机技术,2004(1):35-36.
[23] Ronghao L,Keqiang L,Haiyong T,et al.Mechanical properties of plasma-treated carbon fiber reinforced PTFE composites with CNT[J].Surface & Interface Analysis,2017,49(10):1064-1068.
[24] Chen J,Zhang H,Liu G,et al.Study on surface adhesion of plasma modified polytetrafluoroethylene hollow fiber membrane[J].IOP Conference Series:Earth and Environmental Science,2018,108(2):022024.
[25] Wang Xiangli,Liu Baixing,Zhang Guoheng,et al.Effect of atomic oxygen irradiation on the structural and tribological characteristics of polytetrafluoroethylene and its composites[J].Surface & Interface Analysis,2017,49(2):112-116.
[26] Jian W,Huang X,Berglund K,et al.CuO nanosheets produced in graphene oxide solution:an excellent anti-wear additive for self-lubricating polymer composites[J].Composites Science & Technology,2018,162:86-92.
[27] Aderikha V N,Krasnov A P,Naumkin A V,et al.Effects of ultrasound treatment of expanded graphite (EG) on the sliding friction,wear resistance,and related properties of PTFE-based composites containing EG[J].Wear,2017,386/387:63-71.
[28] Patare P M,Lathkar G S.Optimization of glass fiber and MoS2,filled PTFE composites using non traditional optimization techniques[J].Materials Today:Proceedings,2018,5(2):7310-7319.
[29] 施威,陈晔,阚松.表面处理工艺对碳纤增强PTFE密封垫片性能的影响[J].轻工机械,2014,32(5):27-30.
[30] Lotz B,Thierry A,SchneiderS.Molecular origin of the scroll-like morphology of lamellae in PVF2 spherulites[J].Comptes Rendus De Lacademie Des Sciences,1998,1(10):609-614,616.
[31] Amin M R,Alharthi M A,Imran S M,et al.Effect of nanoparticles on mechanical and flame-retardant properties of polyether-block-polyamide polymer nanocomposites[J].Polymer-Plastics Technology and Engineering,2018,57(1):1-8.
[32] Mashkov Y K,Ruban A S,Rogachev E A,et al.PTFE-nanocomposites structure and wear-resistance changing in various methods of structural modification[J].Journal of Physics Conference Series,2018,944:012078.
[33] 曹文翰,龚俊,杨东亚,等.纳米Al2O3/聚苯硫醚改性聚四氟乙烯复合材料摩擦特性[J].高分子材料科学与工程,2017,33(5):78-84.
[34] Wang B,Lv Q,Hou G.Tribological behavior of Nano-Al2O3 and PEEK reinforced PTFE composites[C]//American Institute of Physics Conference Series,2017,1794:020030.
[35] Makowiec M E,Blanchet T A.Improved wear resistance of nanotube- and other carbon-filled PTFE composites[J].Wear,2017(374-375):77-85.
[36] Cheng Z,Cao B,Zan L,et al.An approach for preparation of excellent antiwear PTFE nanocomposites by filling As-prepared carbon nanotubes/nanorods(CNT/CNR) mixed nano-carbon material[J].China Petroleum Processing & Petrochemical Technology,2018,20(2):34-40.
[37] 何春霞,沈惠平.纳米Al2O3填充聚四氟乙烯摩擦磨损性能的研究[J].摩擦学学报,2000,20(2):153-155.
[38] 谢文谦.石墨烯改性聚四氟乙烯复合材料制备及性能研究[D].上海:华东理工大学,2016.
[39] 王雅珍,庆迎博,孟爽,等.石墨烯制备及应用研究进展[J].化学世界,2019,60(7):385-394.
[40] 李朋辉,侯根良,毕松,等.碳纳米管改性PTFE复合材料摩擦磨损性能[J].工程塑料应用,2018,46(5):108-112.
[41] 马伟强,侯根良,苏勋家,等.纳米SiO2填充改性聚四氟乙烯复合材料的摩擦磨损性能研究[J].塑料工业,2017,45(5):43-47.
[42] 米翔,龚俊,曹文翰,等.纳米SiC与PI填充改性PTFE复合材料的摩擦磨损性能[J].材料导报,2017,31(18):102-108.
[43] 徐下忠,张良武,王文理,等.液晶材料改性聚四氟乙烯的开发与应用[J].塑料,2003,32(4):24-27.
[44] 唐炜,朱宝亮.新型密封材料PTFE/TLCP合金耐磨机理研究[J].润滑与密封,1999(1):50-52.
[45] 赵安赤,黄淑辉.液晶聚合物/氟塑料合金耐磨机理的研究[J].塑料,1997(1):8-15.
[46] 唐炜,赵安赤.液晶微纤原位增强PTFE复合材料抗磨性能与磨损机理[J].摩擦学学报,2000,20(1):10-13.
[47] 唐炜,朱宝亮,刘家浚.一种由液晶类聚合物增强的聚四氟乙烯复合材料的制备方法:中国,99109356.9[P].1999-06-25.
[48] Xu F,Xin Y,Li T.Tribological enhancement effect of main-chain thermotropic liquid crystalline polymer[J].Composites Part A Applied Science & Manufacturing,2018,108:69-78.
[49] Xu F,Xin Y,Li T.Friction-induced lubricating nanocoatings of main-chain thermotropic liquid crystalline polymer[J].Polymer,2018,140:269-277.
Outlines

/