隔膜作为锂离子电池的重要组成部分,其厚度、孔隙率、孔径、机械强度和热稳定性等物理性能都会直接影响电池的充放电性能和安全性。同时,隔膜的物理性能参数很大程度上取决于隔膜的制备工艺。可见,隔膜材料的制备工艺是隔膜材料研发的关键。目前,由常规干法或湿法制备工艺获得的聚烯烃类隔膜材料以其优异的性能被广泛应用于锂离子电池。随着锂离子电池技术的不断发展,对隔膜材料的要求也不断提高。常规的干法或湿法制备工艺已不能满足高性能隔膜材料的要求,因此,一些新型的隔膜制备工艺相继推出。在分析锂离子电池隔膜材料物理性能表征的基础上,对锂离子电池隔膜材料的制备工艺进行综述,并展望了未来锂离子电池隔膜制备工艺的发展方向。
As an important part of lithium-ion batteries,the separator's physical properties,such as thickness,porosity,pore size,mechanical strength and thermal stability,directly affect the charge-discharge performance and safety of the lithium-ion batteries.At the same time,the physical property parameters of the separator largely depend on the preparation process of the separator.It can be seen that the preparation process of separator materials is the key to the research and development of separator materials.At present,polyolefin separator materials obtained by conventional dry or wet preparation process are widely used in lithium-ion batteries for their excellent properties.With the continuous development of lithium-ion battery technology,the requirements for separator materials are also increasing.The conventional dry or wet preparation process can not meet the requirements of high performance separator materials,and some new separator preparation processes have been developed.Based on the analysis of the physical property characterization of lithium-ion battery separator materials,the preparation processes of lithium-ion battery separator materials were reviewed,and the development directions of the preparation processes of lithium-ion battery separators in the future were prospected.
[1] Lu W J,Yuan Z Z,Zhao Y Y,et al.Porous membranes in secondary battery technologies[J].Chemical Society Reviews,2017,46(8):2199-2236.
[2] Wang X,Huang R Q,Niu S Z,et al.Research progress on graphene-based materials for high-performance lithium-metal batteries[J].New Carbon Materials,2021,36(4):711-725.
[3] Hu L B,Wu H,Fabio L M,et al.Thin,flexible secondary Li-ion paper batteries[J].ACS Nano,2010,4(10):5843-5848.
[4] Su M M,Huang G,Wang S P,et al.High safety separators for rechargeable lithium batteries[J].Science China Chemistry,2021,64(7):1131-1156.
[5] 杨克聪.高性能隔膜在锂离子电池中安全性能的研究[D].武汉:武汉工程大学材料科学与工程学院,2022.
[6] Mahmood N,Tang T Y,Hou Y L.Nanostructured anode materials for lithium ion batteries:progress,challenge and perspective[J].Advanced Energy Materials,2016,6(17):1600374.
[7] 黄友桥,管道安.锂离子电池隔膜材料的研究进展[J].船电技术,2011,31(1):26-29.
[8] Yang B,Wang L,Zhang M Y,et al.Advanced separators based on aramid nanofiber (ANF) membranes for lithium-ion batteries:a review of recent progress[J].Journal of Materials Chemistry A,2021,9(22):12923-12946.
[9] 于捷,张文龙.锂离子电池隔膜的发展现状与进展[J].化工进展,2023,42(4):1760-1768.
[10] Sheng J,Tong S H,He Z B,et al.Recent developments of cellulose materials for lithium-ion battery separators[J].Cellulose,2017,24(10):4103-4122.
[11] Wakihara M.Recent developments in lithium-ion batteries[J].Materials Science and Engineering,2001,33(4):109-134.
[12] 郭炳焜,徐徽,王先友,等.锂离子电池[M].湖南:中南大学出版社,2005:48-49.
[13] Ding L,Zhang C,Wu T,et al.Effect of temperature on compression behavior of polypropylene separator used for Lithium-ion battery[J].Journal of Power Sources,2020,466:228-300.
[14] Lin W X,Wang F,Wang H B,et al.Thermal-stable separators:design principles and strategies towards safe lithium-ion battery operations[J].Chemistry Europe,2022,15(14):1-29.
[15] Yang X,Adair K R,Gao X,et al.Recent advances and perspectives on thin electrolytes for high-energy-density solid-state lithium batteries[J].Energy & Environ-mental Science,2021,14:643-671.
[16] 郭茂.先进二次电池隔膜的功能化及改性[D].贵州:贵州大学材料与冶金学院,2022.
[17] Xia H Q,Tang Y X,Zhu Z Q,et al.Deep cycling for high-capacity Li-ion batteries[J].Advanced Materials,2021,33(10):2004998.
[18] Huang X S.Separator technologies for lithium-ion batteries[J].Journal of Solid State Electrochemistry,2011,15:649-662.
[19] 许德涟,乔庆东,李琪,等.PVA/APP改性锂电隔膜的制备与性能[J].精细化工,2024,41(1):159-165.
[20] Yerkinbekova Y,Kalybekkyzy S,Tolganbek N,et al.Photo-crosslinked lignin/PAN electrospun separator for safe lithium-ion batteries[J].Scientific Reports,2022,12:18272.
[21] Love C T.Thermomechanical analysis and durability of commercial micro-porous polymer Li-ion battery separators[J].Journal of Power Sources,2011,196(5):2905-2912.
[22] Zhang S S.A review on the separators of liquid electrolyte Li-ion batteries[J].Journal of Power Sources,2007,164(1):351-364.
[23] Wang E,Chiu C H,Chou P H.Safety assessment of polyolefin and nonwoven separators used in lithium-ion batteries[J].Journal of Power Sources,2020,461:228148.
[24] Arora P,Zhang Z M.Battery separators[J].Chemical Reviews,2004,104(10):4419-4462.
[25] Lee H,Yanilmaz M,Toprakci O,et al.A review of recent developments in membrane separators for rechargeable lithium-ion batteries[J].Energy & Environ-mental Science,2014,7(12):3857-3886.
[26] Lin S R,Jiang Y,Li Y,et al.Core-shell structured PAN@PU/PVDF-HFP separators for Li-ion batteries[J].Fibers and Polymers,2024,25:807-815.
[27] Zhong S H,Yuan B T,Guang Z X,et al.Recent progress in thin separators for upgraded lithium-ion batteries[J].Energy Storage Materials,2021,41:805-841.
[28] 赵锦成,杨固长,刘效疆,等.锂离子电池隔膜的研究概述[J].材料导报,2012,26(20),187-192.
[29] Deimede V,Elmasides C.Separators for lithium-ion batteries:a review on the production processes and recent developments[J].Energy Technology,2015,3(5):453-468.
[30] Ding L,Zhang D X,Zhang S H,et al.Microporous structure and mechanical behavior of separators used for lithium-ion battery[J].Journal of Polymer Research,2021,28(3):782-793.
[31] 郭旭青,杨璐,李振虎,等.锂离子电池隔膜研究进展及市场现状[J].合成纤维,2022,51(7):46-49.
[32] Bierenbaum H,Isaacson R B,Druin M,et al.Microporous polymeric films[J].Industrial & Engineering Chemistry Product Research and Development,1974,13(1):2-9.
[33] Ding L,Xu R Z,Pu L,et al.Pore formation and evolution mechanism during biaxial stretching of β-iPP used for lithium-ion batteries separator[J].Materials & Design,2019,179:107880.
[34] 王振华,彭代冲,孙克宁.锂离子电池隔膜材料研究进展[J].化工学报,2018,69(1):282-294.
[35] 王艳,何文,张旭东,等.锂离子电池隔膜的研究综述[J].山东陶瓷,2014,37(7):11-15.
[36] Ding L,Zhang D X,Wu T,et al.The unusual delamination phenomenon of three kinds of lithium-ion battery separators[J].Polymer International,2021,70(3):288-297.
[37] Cho T H,Sakai T,Tanase S,et al.Electrochemical performances of polyacrylonitrile nanofiber-based nonwoven separator for lithium-ion battery[J].Electrochemical and Solid State Letters,2007,10(12):982-987.
[38] Cui W W,Shi L N,Song W,et al.A heatproof electrospun PES/PVDF composite membrane as an advanced separator for lithium-ion batteries[J].Journal of Applied Polymer Science,2020,137(43):1-12.
[39] Cai M,Yuan D,Zhang X,et al.Lithium-ion battery separator with improved performance via side-by-side bicomponent electrospinning of PVDF-HFP/PI followed by 3D thermal crosslinking[J].Power Sources,2020,461:228123.
[40] Gao X X,Sheng L,Yang L,et al.High-stability core-shell structured PAN/PVDF nanofiber separator with excellent lithium-ion transport property for lithium-based battery[J].Journal of Colloid and Interface Science,2023,636:317-327.
[41] Jaeseon L,Jinsoo Y,Jaesung J,et al.Electrospun PVDF-HFP/PAN bicomponent nanofibers as separators in lithium-ion batteries with high thermal stability and electrolyte wettability[J].Korean Journal Chemical Engineering,2023,40(8):1901-1911.
[42] Jung J W,Lee C L,Yu S,et al.Electrospun nanofibers as a platform for advanced secondary batteries:a comprehensive review[J].Journal of Materials Chemistry A,2016,4:703-750.
[43] Li L,Liu P,Fu Q S,et al.Study on preparation of polyacrylonitrile/polyimide composite lithium-ion battery separator by electrospinning[J].Journal of Materials Research,2019,34(4):642-651.
[44] Muche Z B,Nikodimos Y,Tekaligne T M,et al.Thermally stable 3D cross-linked fluorinated polyimide/PVDF-HFP hybrid separator for lithium battery applications[J].Chemical Engineering Journal,2023,467:146400.
[45] Gao X L,Li W X,Liu X W,et al.Preparation and performance of polyphenylene oxide based separator by phase inversion method for lithium-ion battery[J].New Chemical Materials,2017,45(7):114-116.
[46] 储健.新型聚芳醚砜锂离子电池隔膜的制备及应用[D].上海:东华大学化学化工与生物工程学院,2022.
[47] He J Y,Liu J Q,Li J,et al.Enhanced ionic conductivity and electrochemical capacity of lithium ion battery based on PVDF-HFP/HDPE membrane[J].Materials Letters,2016,170:126-129.
[48] Cui J Q,Liu J Q,He C F,et al.Composite of polyvinylidene fluoride-cellulose acetate with Al(OH)3 as a separator for high-performance lithium ion battery[J].Journal of Membrane Science,2017,541:661-667.
[49] Park H C,Kim Y P,Kim H Y,et al.Membrane formation by water vapor induced phase inversion[J].Journal of Membrane Science,1999,156(2):169-178.
[50] Tang Y H,Lin H H,Liu T Y,et al.Multiscale simulation on the membrane formation process via thermally induced phase separation accompanied with heat transfer[J].Journal of Membrane Science,2016,515:258-267.
[51] Wu Q Y,Wan L S,Xu Z K.Structure and performance of polyacrylonitrile membranes prepared via thermally induced phase separation[J].Journal of Membrane Science,2012,409-410:355-364.
[52] Cui Z Y,Shi H B,Ding G Y,et al.Fabrication of poly (vinylidene fluoride) separator with better thermostability and electrochemical performance for lithium ion battery by blending polyester[J].Materials Letters,2018,288:466-469.
[53] Annisaa H A,Christin R R,Mochamad C,et al.A combination of nonsolvent and thermally induced phase separation (N-TIPS) technique for the preparation of highly porous cellulose acetate membrane as lithium-ion battery separators[J].Ionics,2018,288:466-469.
[54] Yue L P,Zhang J J,Liu Z H,et al.A heat resistant and flame-retardant polysulfonamide/polypropylene composite nonwoven for high performance lithium-ion battery separator[J].Journal of the Electrochemical Society,2014,161(6):A1032-A1038.
[55] Waqas M,Ali S,Feng C,et al.Recent development in separators for high-temperature lithium-ion batteries[J].Nano Micro Small,2019,15(13):1901689.
[56] Chen H L,Jiao X N,Zhou J T.The research progress of Li-ion battery separators with inorganic oxide nanoparticles by electrospinning:a mini review[J].Functional Materials Letters,2016,9(5):1360003.
[57] Liao C,Wang W,Wang J L,et al.Magnetron sputtering deposition of silicon nitride on polyimide separator for high-temperature lithium-ion batteries[J].Journal of Energy Chemistry,2020,56:1-10.
[58] Wang X D,Hu Y,Li L,et al.Preparation and performance of polypropylene separator modified by SiO2/PVA layer for lithium batteries[J].e-Polymers,2019,19(1):470-476.
[59] Ma Y,Hu J P,Wang Z T,et al.Poly (vinylidene fluoride)/SiO2 composite membrane separators for high-performance lithium-ion batteries to provide battery capacity with improved separator properties[J].Journal of Power Sources,2020,451:227759.
[60] Sivlin D,Unal F,Karahan B D,et al.ZrO2 coating via e-beam evaporation on PE separators for lithium-ion batteries[J].International Journal of Ionics,2020,27:577-586.
[61] Khassi K,Youssefi M,Semnani D.PVDF/TiO2/graphene oxide composite nanofiber membranes serving as separators in lithium-ion batteries[J].Journal of Applied Polymer Science,2020,137(23):48775.
[62] Lim H Y,Han N N,Jung E J,et al.Rational design of a graphene oxide-coated separator for thermally and mechanically stable Li metal anode[J].International Journal of Energy Research,2024:3314308.
基金资助
内蒙古自治区科技计划项目(2023YFHH0059,2020GG0166)