环氧防腐蚀涂料是能够在苛刻腐蚀环境下起到保护基材的高性能涂料,在石油、化工、海洋工程等防腐蚀领域应用广泛。利用聚氧乙烯山梨糖醇酐单硬酸酯(TW60)对无机蒙脱土进行改性,制备了改性蒙脱土/水性环氧防腐蚀涂料,并对其表观性能、附着力、铅笔硬度、耐冲击性能、耐酸碱性、耐盐水性等进行研究。结果表明:当改性蒙脱土质量分数为4%时,改性蒙脱土/水性环氧防腐蚀涂层的附着力为1级,铅笔硬度为3H,耐冲击性能为55cm;分别在10% H2SO4溶液中浸泡48h、在饱和Ca(OH)2溶液中浸泡48h、在3% NaCl溶液中浸泡168h后,涂层表面均无起皮、无脱落、无起泡现象。
Epoxy anti-corrosive coatings are high-performance coatings that can protect the substrate in harsh corrosive environment,and are widely used in anti-corrosion fields such as petroleum,chemical industry and marine engineering.Polyoxyethylene sorbitan monoester (TW60) was used to modify inorganic montmorillonite to obtain modified montmorillonite/waterborne epoxy anticorrosive coatings.The apparent properties,adhesion,pencil hardness,impact resistance,water resistance,acid and alkali resistance and salt water resistance of modified montmorillonite/waterborne epoxy anticorrosive coatings was studied.The results revealed that when the mass fraction of modified montmorillonite 4%,the adhesion of modified montmorillonite/waterborne epoxy anticorrosive coating was grade 1 and the pencil hardness was 3H,while the impact resistance was 55cm.After soaking in 10% H2SO4 solution for 48h,saturated Ca(OH)2 solution for 48h,and 3% NaCl solution for 168h,respectively,the coating surface had no skinning,peeling and blistering.
[1] Aylin Ahmadinia,Fahimeh Azhar Fahimeh.Fabrication of bi-functionalized nanocomposite coating for simultaneous improved thermal stability and corrosion protection performance based on polyaniline-reduced graphene oxide/organo-modified montmorillonite[J].Composite Interfaces,2022,29(11):1-9.
[2] Li Bo,Yang Huibing,He Jinhang,et al.Photopolymerization of coating materials for protection against carbon steel corrosion[J].Materials,2023,16(5):2-8.
[3] Zhou Ziyang,Abdolvahab S,Sepideh P,et al.Experimental and theoretical studies toward superior anti-corrosive nanocomposite coatings of aminosilane wrapped layer-by-layer graphene oxide@MXene/waterborne epoxy[J].ACS Applied Materials & Interfaces,2022,16(5):2-8..
[4] 陈志宇.海洋环境用耐高温防腐涂料制备及防腐机理研究[D].北京:北京化工大学,2022.
[5] 于海佳.水性防腐涂料在石油管道及设备中的运用[J].全面腐蚀控制,2022,36(3):118-119.
[6] 韩小峰,王丹丹,费贵强,等.2023第四届全国功能高分子材料学术研讨会论文集[C].西安:西安科技大学,2023.
[7] 宋轶涵,徐大伟,刘斌,等.钢铁低表面处理防腐蚀涂料的研究进展[J].涂料工业,2023,53(11):78-88.
[8] Zhan Yingjun,Xiao Shuai,Wen Jie,et al.Effect of polyaniline and graphene oxide composite powders on the protective performance of epoxy coatings on magnesium alloy surfaces[J].Coatings,2022,12(12):1-9.
[9] Qiang Yujie,Ran Boyuan,Li Mingjiao,et al.GO-functionalized MXene towards superior anti-corrosion coating[J].Journal of Colloid and Interface Science,2023,642:595-603.
[10] 何阳.改性石墨烯环氧复合涂层的制备及防腐性能研究[D].重庆:重庆工商大学,2022.
[11] 贾紫茹.氧化石墨烯改性环氧树脂涂层的防腐耐磨性能分析及评价[D].西安:西安石油大学,2022.
[12] 黎晓琳.氧化石墨烯在水溶液和水性富锌环氧涂层中对Q235钢腐蚀行为影响的研究[D].广州:华南理工大学,2022.
[13] Hafezeh N,Wang Xin,Hu Yuan.Carbon fiber-reinforced composites based on an epoxy resin containing Schiff base with intrinsic anti-flammability,good mechanical strength and recyclability[J].European Polymer Journal,2023,194:192-198.
[14] 赵书华,崔佳伟,段云飞,等.多巴胺改性氧化石墨烯对环氧富锌涂层性能的影响[J].腐蚀与防护,2022,43(8):1-7.
[15] 黄志雄,田建平,陈满骄,等.石墨烯复合防腐蚀涂料的研究进展[J].材料保护,2022,55(1):193-202.
[16] 柯友明.蒙脱土/含氟聚合物水性涂料的制备及性能研究[D].武汉:武汉理工大学,2010.
[17] 李亚云.改性蒙脱土/环氧树脂复合涂层制备及其防腐性能[D].广汉:中国民用航空飞行学院,2022.
[18] 孙攀飞.改性蒙脱土/环氧树脂复合涂层的制备与防腐性能研究[D].郑州:郑州大学,2021.
[19] 刘凌玉.有机蒙脱土改性无溶剂环氧涂料的制备与性能研究[D].北京:北京化工大学,2007.
[20] 李曦,李国明,胡裕龙.一种多功能有机蒙脱土-纳米TiO2/环氧树脂复合材料[J].复合材料学报,2018,35(7):1769-1774.
[21] 颜龙,黄丹蓉,李昀,等.氯化镍与有机蒙脱土在环氧基膨胀型钢结构防火涂料中的协效作用[J].涂料工业,2024,54(1):10-16.
[22] Al-Mulla Emad Abbas Jaffar,Al-Mosawy Manar Ghyath Abd-Almutalib,Mohamad Majed Jari.New biopolymer nanocomposites-based epoxidized palm oil/polybutylene succinate modified clay:preparation and characterization[J].Rendiconti Lincei,2017,28(4):2-8.
[23] 王双双,李培耀,泰江,等.有机蒙脱土在环氧树脂防腐涂料中的应用研究[J].精细与专用化学品,2014,22(2):29-32.
基金资助
2023年度广东省普通高校创新团队项目(自然科学)(2023KCXTD073);广州工程技术职业学院2021年度校级应用技术协同创新中心(高性能涂层聚合物应用技术协同创新中心)