预制体作为复合材料的“增强骨架”,对复合材料的性能具有重要影响。而针刺工艺因其简单、快捷、低成本等优点逐渐成为制备预制体的主流技术。为了深入了解有关针刺技术、针刺预制体以及针刺复合材料的研究情况,介绍了针刺技术概况,论述了针刺工艺参数、针刺预制体类型以及针刺复合材料的实验研究和理论建模方面的研究进展,并基于此分析了针刺技术未来的发展方向。
As the “reinforcing framework” of composite materials,preforms have an important impact on the performance of composite materials.The needle punching process has gradually become the mainstream technology for the preparation of preforms because of its advantages of simplicity,speed and low cost.In order to gain an in-depth understanding of the research situation on needle punching technology,needle-punched preforms and needle-punched composites.This paper introduced the overview of needle punching technology,discussed the research progress of needle punching process parameters,needle-punched preform types,experimental research and theoretical modeling of needle-punched composites,and analyzed the future development direction of needle punching technology.
[1] 樊星.碳纤维复合材料的应用现状与发展趋势[J].化学工业,2019,37(4):12-16.
[2] 齐颖.碳纤维及其复合材料发展现状[J].新材料产业,2017(12):2-6.
[3] 许深,吕佳滨,文美莲,等.PAN基碳纤维的国内外发展现状及趋势[J].纺织导报,2017(10):44-47.
[4] 孙乐,王成,李晓飞,等.C/C复合材料预制体的研究进展[J].航空材料学报,2018,38(2):86-95.
[5] Carlson W,Ehrenreich L.Process for producing reinforced carbon and graphite bodies:3772115[P].1973-11-13.
[6] 张梦航,段俊杰,王晶晶,等.碳纤维增韧陶瓷基摩擦材料的研究现状、挑战与展望[J].硅酸盐学报,2021,49(9):1878-1897.
[7] Boury D.Large space solid propulsion in French ‘Aquitaine’ heritage and projects[C].Nashville,TN:46th AIAA/ASME/SAE/ASEE Joint Propulsion Conference & Exhibit,2010.
[8] 张定金,陈虹,张婧.国内外碳纤维及其复合材料产业现状及发展趋势[J].新材料产业,2015(5):31-35.
[9] Chen X M,Chen L,Zhang C L,et al.Three-dimen-sional needle-punching for composites—a review[J].Composites Part A:Applied Science and Manufacturing,2016,85:12-30.
[10] 刘建军,李铁虎,郝志彪,等.针刺技术在C/C复合材料增强织物中的应用[J].宇航材料工艺,2008(3):8-10.
[11] 刘昱君,刘希艳,党艺旋.针刺技术在复合材料预成型体中的研究进展[J].山东纺织科技,2021,62(6):4-7.
[12] 嵇阿琳,李贺军,崔红.针刺炭纤维预制体的发展与应用[J].炭素技术,2010,29(3):23-27.
[13] 张力,崔红,王坤杰.碳/碳复合材料预制体针刺成型技术的研究进展[J].炭素,2015(3):17-22.
[14] 庞生洋,胡成龙,杨鸷,等.预制体结构对C/C复合材料力学性能、断裂行为以及热物性能的影响[J].机械工程学报,2018,54(9):97-107.
[15] 郭晨,孙润军,张一心.纤维编织结构对C/C复合材料摩擦磨损性能的影响[J].炭素技术,2018,37(4):21-25.
[16] 刘宇峰,俸翔,王金明,等.高性能针刺碳/碳复合材料的制备与性能[J].无机材料学报,2020,35(10):1105-1111.
[17] 郑金煌,李贺军,崔红,等.针刺预制体参数对C/C复合材料力学性能的影响(英文)[J].固体火箭技术,2017,40(2):221-227.
[18] 陈小明,任志鹏,郑宏伟,等.基于预/主刺协同的针刺织物力学性能提升方法[J].纺织学报,2023,44(4):100-107.
[19] 李艳,崔红,郑蕊,等.无纬布/网胎叠层针刺C/C材料的制备及性能[J].新型炭材料,2017,32(1):56-62.
[20] 卢雪峰,钱坤,张洁,等.一种体密度梯度变化的碳纤维针刺预制体:201410159117.4[P].2014-07-09.
[21] 张洁,卢雪峰,曹海建,等.变密度针刺碳纤维预制体及其力学性能[J].化工新型材料,2015,43(2):81-82,92.
[22] 刘延友,程海霞,乔志炜.一种密度可调可控的针刺预制体及其制备方法:201811272773.X[P].2020-05-29.
[23] 缪云良.碳纤维复合金属材料针刺预制体:201721270815.7[P].2018-05-22.
[24] 张小龙,郭若含,李钊.针刺+缝合预制体C/C复合材料的制备及性能研究[J].炭素,2022(3):10-14,20.
[25] Dong Y L,Shi X L,Zhang Z Y,et al.In-situ bending behavior and failure characterization of 3D needle-punched C/SiC composites[J].Materials Today Communications,2017,13:378-385.
[26] Jin X C,Hou C,Li C L,et al.Strain rate effect on mechanical properties of 3D needle-punched C/C composites at different temperatures[J].Composites Part B:Engineering,2019,160:140-146.
[27] 李典森,姚倩倩,姜楠,等.室温和高温下三维针刺炭/炭复合材料的弯曲性能及破坏机理[J].新型炭材料,2016,31(4):437-444.
[28] Li D S,Luo G,Yao Q Q,et al.High temperature compression properties and failure mechanism of 3D needle-punched carbon/carbon composites[J].Materials Science and Engineering:A,2015,621:105-110.
[29] 郑伟,林志远,刘芹,等.针刺C/C复合材料高温力学性能[J].宇航材料工艺,2017,47(6):43-45.
[30] Zhen C,Guo D F,Jun B X,et al.Experimental study of high-temperature tensile mechanical properties of 3D needled C/C-SiC composites[J].Materials Science and Engineering:A,2016,654:271-277.
[31] 张波,贺平照,梁建伟,等.针刺C/C复合材料高温剪切强度研究[J].材料导报,2018,32(S2):270-272,275.
[32] Zhuan L,Ying L,Yang L,et al.Microstructure and properties of needle punching chopped carbon fiber reinforced carbon and silicon carbide dual matrix composite[J].Ceramics International,2016,42(8):9527-9537.
[33] 吴坤尧,王妍,曹凤香,等.一种针刺C/C复合材料-40Cr配副的摩擦学性能[J].宇航材料工艺,2020,50(4):92-97.
[34] Meng H.Mesoscale solid-beam mixed mechanical model of needle-punched carbon/carbon composite[J].Applied Composite Materials,2020,28:59-70.
[35] Song L,Zhao Y,Chen L,et al.Three-dimensional finite element models and tensile properties of carbon fiber needled felt reinforced composites[J].Journal of Industrial Textiles,2020,50(3):293-311.
[36] 刘文台,程坤,周何乐子,等.针刺C/C复合材料面内拉伸强度预测[J].复合材料学报,2023,40(2):1142-1153.
[37] 陈国耀,黄丰,杨振宇,等.三维针刺复合材料参数化建模及力学性能仿真[J].复合材料学报,2022,39(9):4459-4470.
[38] 成博,弓站朋,邓俊楷,等.针刺C/C复合材料结构-工艺-性能一体化软件平台[J].固体火箭技术,2022,45(5):807-814.
基金资助
陕西省重点研发计划项目(2022NY-057和2023-YBGY-466);陕西省秦创原“科学家+工程师”队伍建设项目(2022KXJ-013);陕西省“特支计划”领军人才项目(陕人才办函[2022]6号)