简要介绍了国内外碳纤维(CF)改性聚醚醚酮(PEEK)复合材料摩擦磨损性能的研究进展,分析了不同因素对CF/PEEK复合材料摩擦磨损机制的影响,简述了CF/PEEK复合材料在不同领域的应用研究,最后展望了CF/PEEK复合材料在未来的研究方向。
The research progress of friction and wear properties of carbon fiber (CF) modified polyether ether ketone (PEEK) composites at home and abroad was briefly reviewed.The effects of different factors on the friction and wear mechanism of CF/PEEK composites were analyzed.The application of CF/PEEK composites in different fields was briefly introduced.Finally,the future research direction of CF/PEEK composite was also discussed.
[1] Kelly J C,Sullivan J L,Burnham A,et al.Impacts of vehicle weight reduction via material substitution on life-cycle greenhouse gas emissions[J].Environmental Science & Technology,2015,49(20):12535-12542.
[2] Ling X,Jing X,Zhang C,et al.Polyether ether ketone (PEEK) properties and its application status[J].IOP Conference Series:Earth and Environmental Science,2020,453(1):012080.
[3] Hassan E A M,Yang L,Elagib T H H,et al.Synergistic effect of hydrogen bonding and π-π stacking in interface of CF/PEEK composites[J].Composites Part B:Engineering,2019,171:70-77.
[4] 宋恩敏,卞达,赵永武,等.不同工艺条件下PEEK/CF复合材料摩擦磨损特性[J].工程塑料应用,2021,49(5):53-58.
[5] 杨华锐,汪艳.聚醚醚酮/碳纤维复合粉末的制备及性能[J].工程塑料应用,2016,44(10):27-31.
[6] Zhao W,Yu R,Dong W,et al.The influence of long carbon fiber and its orientation on the properties of three-dimensional needle-punched CF/PEEK composites[J].Composites Science and Technology,2021,203:108565.
[7] Zhang G,Rasheva Z,Schlarb A K.Friction and wear variations of short carbon fiber (SCF)/PTFE/graphite (10 vol.%) filled PEEK:effects of fiber orientation and nominal contact pressure[J].Wear,2010,268(7-8):893-899.
[8] Li Q,Zhao W,Li Y,et al.Flexural properties and fracture behavior of CF/PEEK in orthogonal building orientation by FDM:microstructure and mechanism[J].Polymers,2019,11(4):656.
[9] Rasheva Z,Zhang G,Burkhart T.A correlation between the tribological and mechanical properties of short carbon fibers reinforced PEEK materials with different fiber orientations[J].Tribology International,2010,43(8):1430-1437.
[10] 宋晓东,宋晓东,杨方,等.碳纤维长度与取向对纸基摩擦材料热负荷及摩擦学性能影响[J].摩擦学学报,2014,34(1):65-72.
[11] 崔晓华,李英,刘夏青,等.不同长度CF/PEEK复合材料润湿性及摩擦学性能研究[J].化工新型材料,2020,48(12):146-149.
[12] Wang P,Zou B.Improvement of heat treatment process on mechanical properties of FDM 3D-printed short-and continuous-fiber-reinforced PEEK composites[J].Coatings,2022,12(6):827.
[13] Duran E,Yıldırımoğlu Y,Ersöz S,et al.Investigation of press forming process for CF/PEEK and GF/PP thermoplastic composite materials[J].International Journal on Engineering Technologies and Informatics,2021,2(3):53-60.
[14] Ma X,Wen L,Wang S,et al.Inherent relationship between process parameters,crystallization and mechanical properties of continuous carbon fiber reinforced PEEK composites[J].Defence Technology,2022,https://doi.org/10.1016/j.dt.2022.04.010.
[15] Dai G,Zhan L,Guan C,et al.The effect of moulding process parameters on interlaminar properties of CF/PEEK composite laminates[J].High Performance Polymers,2020,32(7):835-841.
[16] Yang X,Wu Y,Wei K,et al.Non-isothermal crystallization kinetics of short glass fiber reinforced poly (ether ether ketone) composites[J].Materials,2018,11(11):2094.
[17] Zhang G,Wetzel B,Wang Q.Tribological behavior of PEEK-based materials under mixed and boundary lubrication conditions[J].Tribology International,2015,88:153-161.
[18] Jia J,Chen J,Zhou H,et al.Comparative study on tribological behaviors of polyetheretherketone composite reinforced with carbon fiber and polytetrafluoroethylene under water-lubricated and dry-sliding against stainless steel[J].Tribology Letters,2004,17(2):231-238.
[19] Unal H,Mimaroglu A.Friction and wear characteristics of PEEK and its composite under water lubrication[J].Journal of Reinforced Plastics and Composites,2006,25(16):1659-1667.
[20] Chen B,Wang J,Yan F.Comparative investigation on the tribological behaviors of CF/PEEK composites under sea water lubrication[J].Tribology International,2012,52:170-177.
[21] 王万成,何彬,姜朋飞,等.聚醚醚酮复合材料在不同水环境下的摩擦磨损行为[J].润滑与密封,2019,44(3):111-116.
[22] Riggs M R,Murthy N K,Berkebile S P.Scuffing resistance and starved lubrication behavior in helicopter gear contacts:dependence on material,surface finish,and novel lubricants[J].Tribology Transactions,2017,60(5):932-941.
[23] Shrestha R,Simsiriwong J,Shamsaei N,et al.Cyclic deformation and fatigue behavior of polyether ether ketone (PEEK)[J].International Journal of Fatigue,2016,82:411-427.
[24] Shukur Z M,Dearn K D.The tribological behaviours of PEEK and peek based composites PEEK under sliding contact[J].Journal of Mechanical Engineering Research and Developments,2020,43(7):389-405.
[25] Andrade T F,Wiebeck H,Sinatora A.Effect of surface finishing on friction and wear of poly-ether-ether-ketone (PEEK) under oil lubrication[J].Polímeros,2016,26(4):336-342.
[26] Guo L,Pei X,Zhao F,et al.Tribofilm growth at sliding interfaces of PEEK composites and steel at low velocities[J].Tribology International,2020,151:106456.
[27] Martineau L,Chabert F,Bernhart G,et al.Mechanical behavior of amorphous PEEK in the rubbery state[C].Munich,Germany:17th European Conference on Composite Materials,2016.
[28] 马越,万磊,刘璇,等.石墨类型对镍基自润滑材料性能的影响[J].轴承,2020(7):36-39.
[29] 温诗铸,黄平.摩擦学原理 第4版[M].北京:清华大学出版社,2012.
[30] Sharma M,Bijwe J,Mitschang P.Wear performance of PEEK-carbon fabric composites with strengthened fiber-matrix interface[J].Wear,2011,271(9-10):2261-2268.
[31] Lin L,Schlarb A K.Effect of the varied load conditions on the tribological performance and the thermal characteristics of PEEK-based hybrid composites[J].Tribology International,2016,101:218-225.
[32] 岳世伟,逄显娟,牛一旭,等.载荷和速度对聚醚醚酮(PEEK)复合材料摩擦性能的影响[J].材料导报,2022,36(16):21040271-7.
[33] Theiler G,Hübner W,Gradt T,et al.Friction and wear of carbon fibre filled polymer composites at room and low temperatures[J].Materialwissenschaft und Werkstofftechnik:Entwicklung,Fertigung,Prüfung,Eigenschaften und Anwendungen Technischer Werkstoffe,2004,35(10-11):683-689.
[34] Chang L,Zhang Z,Ye L,et al.Tribological properties of high temperature resistant polymer composites with fine particles[J].Tribology International,2007,40(7):1170-1178.
[35] Kurdi A,Kan W H,Chang L.Tribological behaviour of high performance polymers and polymer composites at elevated temperature[J].Tribology International,2019,130:94-105.
[36] Almajid A,Friedrich K,Floeck J,et al.Surface damage characteristics and specific wear rates of a new continuous carbon fiber (CF)/polyetheretherketone (PEEK) composite under sliding and rolling contact conditions[J].Applied Composite Materials,2011,18(3):211-230.
[37] Zhu S,Cheng J,Qiao Z,et al.High temperature solid-lubricating materials:a review[J].Tribology International,2019,133:206-223.
[38] Nie S,Lou F,Ji H,et al.Tribological performance of CF-PEEK sliding against 17-4PH stainless steel with various cermet coatings for water hydraulic piston pump application[J].Coatings,2019,9(7):436.
[39] Gao P,Wang Y,Meng D,et al.Preparation of CF/PEEK and study on friction performance[J].IOP Conference Series:Earth and Environmental Science,2021,714(3):032052.
[40] Yin F,Zhou X,Nie S,et al.Tribocorrosion behavior of several corrosion-resistant alloys sliding against CF-PEEK:application for hydraulic valve in seawater[J].International Journal of Electrochemical Science,2019,14(5):4643-4658.
[41] 张超,黄勇.聚丙烯腈基碳纤维增强热塑性复合材料成型工艺及应用[J].医药工程设计,2021,42(1):59-63.
[42] Luo M,Tian X,Shang J,et al.Bi-scale interfacial bond behaviors of CCF/PEEK composites by plasma-laser cooperatively assisted 3D printing process[J].Composites Part A:Applied Science and Manufacturing,2020,131:105812.
[43] Zhang J,Tian W,Chen J,et al.The application of polyetheretherketone (PEEK) implants in cranioplasty[J].Brain Research Bulletin,2019,153:143-149.
[44] Lommen J,Schorn L,Sproll C,et al.Mechanical fatigue performance of patient-specific polymer plates in oncologic mandible reconstruction[J].Journal of Clinical Medicine,2022,11(12):3308.
[45] Brockett C L,John G,Williams S,et al.Wear of ceramic-on-carbon fiber-reinforced poly-ether ether ketone hip replacements[J].Journal of Biomedical Materials Research Part B:Applied Biomaterials,2012,100(6):1459-1465.
[46] 逄显娟,岳世伟,黄素玲,等.不同摩擦条件对PEEK、CF/PEEK复合材料摩擦学性能及其抗静电性能的影响[J].化工新型材料,2022,50(11):109-120.
[47] Sun H,Lv Y,Zhang C,et al.Materials with low dielectric constant and loss and good thermal properties prepared by introducing perfluorononenyl pendant groups onto poly (ether ether ketone)[J].RSC Advances,2018,8(14):7753-7760.
[48] Gao X,Huang Z,Zhou H,et al.Higher mechanical performances of CF/PEEK composite laminates via reducing interlayer porosity based on the affinity of functional s-PEEK[J].Polymer Composites,2019,40(9):3749-3757.
基金资助
国家自然科学基金(92266205和52105181);宁波市重点研发计划暨“揭榜挂帅”(2022Z050);河南科技大学大学生研究训练计划项目(2022183)