PDF
摘要
以9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物(DOPO)、衣康酸(ITA)、甲基丙烯酸甲酯(MMA)、丙烯酸丁酯(BA)、丙烯酸(AA)和甲基丙烯酸缩水甘油酯(GMA)等为原料,K2S2O8为引发剂,十二烷基硫酸钠(k12)和辛基酚聚氧乙烯醚(OP-10)为乳化剂,采用传统的自由基聚合法合成了一种高分子阻燃抑尘剂乳液。采用FT-IR、SEM、TGA等对产品的结构进行表征,并对其成膜柔韧性、保水性、抗风蚀性、抗振荡性等性能进行了测试。结果表明,在 m(BA)∶m(MMA)=3∶2,引发剂用量为0.8%(以单体的总质量为基准,下同),乳化剂用量为3%,m(k12)∶m(OP-10)=1∶1,阻燃剂用量为1.25%,反应温度75℃,反应时间1.5h条件下,所制得的乳液稳定,粒径分布均匀,干燥后成膜柔韧性较好。喷洒阻燃抑尘剂的煤样与喷洒水的煤样相比,保水性、抗风蚀性、抗振荡性能都得到了显著提高。
Abstract
Using 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO),itaconic acid (ITA),methyl methacrylate (MMA),butyl acrylate (BA),acrylic acid (AA),and glycidyl methacrylate (GMA) as raw materials,K2S2O8 as initiator,sodium lauryl sulfate (k12) and octylphenol polyoxyethylene ether (OP-10) as emulsifiers,a polymer flame retardant and dust suppressant emulsion was synthesized by traditional free radical polymerization.The structure of the product was characterized by FT-IR,SEM,TGA,etc.,and its film-forming flexibility,water retention,wind erosion resistance,and vibration resistance were tested.The results showed that under the condition of m(BA)∶m(MMA)=3∶2,initiator dosage of 0.8% (based on the total mass of monomers,the same below),emulsifier dosage of 3%,m(k12)∶m(OP-10)=1∶1,flame retardant dosage of 1.25%,reaction temperature of 75℃,and reaction time of 1.5h,the prepared emulsion was stable,with uniform particle size distribution and good film flexibility after drying.Compared with the coal samples sprayed with water,the water retention,wind erosion resistance and anti-vibration performance of the coal samples sprayed with flame retardant and dust suppressant were significantly improved.
关键词
9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物
/
阻燃抑尘剂
/
丙烯酸酯
/
乳液
Key words
DOPO
/
flame retardant and dust suppressant
/
acrylate
/
emulsion
DOPO-衣康酸-丙烯酸酯类煤炭阻燃抑尘剂的制备及应用[J].
化工新型材料, 2023, 51(6): 274-278 DOI:10.19817/j.cnki.issn1006-3536.2023.06.050
[1] 刘新杰,宋高峰,蒋斌斌.煤炭行业发展历程及展望[J].矿业安全与环保,2019,46(3):100-103,112.
[2] 袁亮.煤矿粉尘防控与职业安全健康科学构想[J].煤炭学报,2020,45(1):1-7.
[3] 李德文,隋金君,刘国庆,等.中国煤矿粉尘危害防治技术现状及发展方向[J].矿业安全与环保,2019,46(6):1-7,13.
[4] 张亚.煤矿粉尘危害及防治方法探讨[J].内蒙古煤炭经济,2017(8):79-80.
[5] Pan R K,Fu D,Xiao Z J,et al.The inducement of coal spontaneous combustion disaster and control technology in a wide range of coal mine closed area[J].Environmental Earth Sciences,2018,77(10):7.
[6] Colbin L O S,Mogensen R,Buckel A,et al.A halogen-free and flame-retardant sodium electrolyte compatible with hard carbon anodes[J].Advanced Materials Interfaces,2021,123(2):1343-1350.
[7] Zhang H K,Xu M J,Li B.Synthesis of a novel phosphorus-containing curing agent and its effects on the flame retardancy,thermal degradation and moisture resistance of epoxy resins[J].Polymers For Advanced Technologies,2016,27(7):860-871.
[8] 滕广远,陈俊宏.阻燃剂的现状及发展趋势[J].化工时刊,2018,32(4):28-32.
[9] Liu J C,Xu M J,Lai T,et al.Effect of surface-modified ammonium polyphosphate with KH550 and silicon resin on the flame retardancy,water resistance,mechanical and thermal properties of intumescent flame retardant polypropylene[J].Industrial & Engineering Chemistry Research,2015,54(40):9733-9741.
[10] Kandare E,Kandola B K,Myler P,et al.Thermo-mechanical responses of fiber-reinforced epoxy composites exposed to high temperature environments.part i:experimental data acquisition[J].Journal of Composite Materials,2010,44(26):3093-3114.
[11] Wang X X,He W T,Long L J,et al.A phosphorus- and nitrogen-containing DOPO derivative as flame retardant for polylactic acid (PLA)[J].Journal of Thermal Analysis and Calorimetry,2021,145(2):331-343.
[12] 王俊锴,宋文生,许邵帅,等.9,10-二氢-9-氧杂-10-膦杂菲-10-氧化物及其衍生物的合成与应用进展[J].化工新型料,2021,49(5):245-248.
[13] 束树军.丙烯酸乳液研究进展及在工业涂料中的应用[J].涂料工业,2021,51(8):83-87.
[14] 郭百超,刘仲阳,狄志刚,等.有机硅改性丙烯酸酯乳液的研究进展[J].涂层与防护,2021,42(7):57-62.
[15] 姜豪,朱苗苗,朱远蹠,等.磷氮协同本征阻燃剂的制备及其阻燃丙烯酸酯的研究[J].现代化工,2021,41(9):81-85,91.
[16] Gao D G,Zhang Y H,Lyu B,et al.Nanocomposite based on poly(acrylic acid) /attapulgite towards flame retardant of cotton fabrics[J].Carbohydrate Polymers,2019,206:245-253.
[17] 王龙.添加剂对煤阻燃抑尘作用及其机理研究[D].淮南:安徽理工大学,2016.
[18] 李晨辉.软膜型煤炭阻燃抑尘剂的制备及其应用研究[D].西安:陕西科技大学,2020.
[19] 来水利,柴强,王宾,等.新型运输用煤炭抑尘剂的制备与性能[J].精细石油化工,2012,29(1):56-59.
[20] 柴强.微波辐射下丙烯酸类抑尘剂的合成及应用研究[D].西安:陕西科技大学,2012.
[21] Ding J F,Zhou G,Liu D,et al.Synthesis and performance of a novel high-efficiency coal dust suppressant based on self-healing gel[J].Environmental Science & Technology,2020,54(13):7992-8000.
[22] Wei Q X,Zhang Y S,Chen K,et al.Preparation and performance of novel APP/NaY-Fe suppressant for coal dust explosion[J].Journal of Loss Prevention in the Process Industries,2021,69(1):128-134.
[23] Li M M,Zhao Y,Bian S S,et al.A green,environment-friendly,high-consolidation-strength composite dust suppressant derived from xanthan gum[J].Environmental Science And Pollution Research,2021,14(1):77-87.
[24] 秦波涛,仲晓星,王德明,等.煤自燃过程特性及防治技术研究进展[J].煤炭科学技术,2021,49(1):66-99.
基金资助
陕西省重点研发计划项目(2021SF-488)