研究了机用碳纤维/ABS复合材料人工智能辅助成型工艺关键技术,设定复合材料使用的厚度为2.0~3.0mm,长度为355mm,宽度为210mm,分析材料的流动性、表面熔接痕和变形程度。以M40碳纤维和J47A胶膜作为原材料,强调了制备过程的温度、压强和压力时间点问题,通过真空蒸镀处理、喷漆处理和在模内加入注塑工艺实现表面处理。设定实验检测机用碳纤维/ABS复合材料人工智能辅助成型工艺关键技术制件性能,结果表明,在同等强度条件下,该技术制件的厚度更小,重量更轻,拉升强度和弯曲强度都大大增强。
Conventional composite materials are relatively poor in weight,thickness,tensile strength and flexural strength.Aiming at the above problems,the key technology of artificial carbon fiber(CF)/ABS composite artificial intelligence assisted molding process was studied.The thickness of the composite material was 2.0~3.0mm,the length was 355mm,the width was 210mm,and the fluidity and surface fusion of the composite materials were analyzed.The degree of trace and deformation,using M40 CF and J47A film as raw materials,emphasized the temperature,pressure and pressure time points of the preparation process,and the surface treatment was realized by vacuum evaporation treatment,painting treatment and injection molding process in the mold.The performance of the key technology of the CF/ABS artificial intelligence assisted molding process for the test machine was set.The results shown that under the same strength conditions,the thickness of the key technology parts was more small,had lighter weight,greatly enhanced tensile strength and flexural strength.
[1] 张帆,谭跃刚,马国锋,等.连续碳纤维复合材料3D打印的成型工艺研究[J].机械设计与制造,2019,22(7):51-53.
[2] 邵延君,苗苗,王俊元,等.碳纤维复合材料超声辅助磨削加工表面质量影响因素及交互作用研究[J].真空科学与技术学报,2018,37(6).512-523.
[3] 裘升东.大型碳纤维缠绕机关键技术的研究[J].机械设计与研究,2017,33(6):63-66.
[4] 张娟娟,李宗周,沈辉,等.高精度碳纤维复合材料副反射面天线制备工艺[J].宇航材料工艺,2018,48(3):63-67.
[5] 马其华,周琪,甘学辉,等.金属/碳纤维增强复合材料混合薄壁管的研究进展[J].工程塑料应用,2019,47(8):128-134.
[6] 肖春芳,韩冰.超声辅助磨削加工碳纤维复合材料的磨削力分析[J].机械设计与研究,2018,34(5):140-142.
[7] 方春平,赵金泽,李占树,等.碳纤维增强复合材料切削过程数值模拟研究进展[J].玻璃钢/复合材料,2019,25(3):101-104.
[8] 刘腾飞,田小永,朱伟军,等.连续碳纤维增强聚乳酸复合材料3D打印及回收再利用机理与性能[J].机械工程学报,2019,55(7):128-134.
[9] 于建华,丁志纯,雷力明.复合材料磨削切边关键技术及装置研究[J].制造技术与机床,2017(10):70-74.
[10] 侯书军,高晓星,李慨,等.碳纤维复合材料/钛合金叠层板振动辅助钻孔技术[J].南京航空航天大学学报,2018,50(3):25-28.
[11] 刘越,蒋荣超,刘大维,等.碳纤维复合材料悬架控制臂轻量化设计研究[J].玻璃钢/复合材料,2019,13(8):205-211.
[12] 亓淑源,李波,李刚,等.RTM快速成型环氧树脂时间-温度-转变图的构建及其碳纤维/环氧树脂复合材料评价[J].复合材料学报,2019,36(8):1804-1812.
[13] 阮芳涛,鲍力民,徐珍珍.碳纤维增强树脂基复合材料的回收及其再利用研究进展[J].纺织学报,2019,40(6):180-182.
[14] 陈小武,董绍明,倪德伟,等.碳纤维增强超高温陶瓷基复合材料研究进展[J].中国材料进展,2019,22(9):843-854.
[15] 陈超,周建萍,洪珍,等.含碳纳米管上浆剂改性碳纤维及其复合材料的研究[J].塑料工业,2019,47(5):121-124.