采用具有带型喷丝孔的喷丝板湿法纺丝制备带型聚丙烯腈纤维,研究了纺丝牵伸对聚丙烯腈截面形态和力学性能的影响,以及截面形态对聚丙烯腈纤维预氧化反应程度的影响。结果表明:凝固牵伸、一级牵伸和二级牵伸越大,得到的带型聚丙烯腈原丝截面尺寸越小,凝固阶段纤维形变率更大;带型原丝截面尺寸越小,拉伸强度越大。预氧化热处理时,带形纤维截面尺寸越小,预氧纤维体密度越大、H/C含量比值越小、O/C比值越大,表明预氧化反应程度越高。当带形纤维截面短轴尺寸大于圆形纤维直径时,其预氧纤维皮芯比越小。
The strip polyacrylonitrile fibers were prepared by wet spinning with spinneret of strip holes.The effects of spinning drafting on the cross-sectional morphology and mechanical properties of fibers were studied,as well as the effect of cross-sectional morphology on the degree of pre-oxidation reaction of fibers.The results shown that the larger the coagulation drafting,first-order drafting and second-order drafting,the smaller the cross-section size of the strip precursor,the larger the deformation rate of the fibers in the coagulation stage.The smaller the cross-section size of the strip precursor,the greater the tensile strength.The smaller the cross-section size of ribbon fibers,the larger the density,the smaller the H/C content ratio and the larger the O/C ratio of pre-oxidized fibers,indicating the higher the degree of pre-oxidation reaction.When the short axis size of the cross-section in ribbon fibers was larger than the diameter of circular fibers,the smaller the skin-core ratio of pre-oxidized fibers.
[1] Jiang H,Wu C,Zhang A,et al.Structural characteristics of polyacrylonitrile(PAN) fibers during oxidative stabilization[J].Composites Science and Technology,1987,29(1):33-44.
[2] Gupta A,Harrison I R.New aspects in the oxidative stabilization of PAN based carbon fibers:Ⅱ[J].Carbon,1997,35(6):809-818.
[3] Rahaman M S A,Ismail A F,Mustafa A.A review of heat treatment on polyacrylonitrile fiber[J].Polymer Degradation and Stability,2007,92(8):1421-1432.
[4] Zhang Wangxi,Liu Jie,Wu Gang.Evolution of structure and properties of PAN precursors during their conversion to carbon fibers[J].Carbon,2003,14(41):2805-2812.
[5] 胡秀颖,王成国,王启芬,等.聚丙烯腈基碳纤维皮芯结构的形成与演变[J].材料导报,2010,24(9):71-74.
[6] 戚明之,王海军,欧阳琴,等.光密度法研究聚丙烯腈纤维的热稳定化过程[J].合成纤维工业,2010,33(6):24-27.
[7] 王亮.PAN纤维直径对预氧化工艺及碳纤维结构性能的关联性研究[D].北京:北京化工大学,2016.
[8] 岳中仁,李仍元,王平华,等.碳纤维直径对结构和性能的影响[J].合成纤维工业,1991,14(3):29-32.
[9] 李明伟,王成扬.中间相沥青基条形炭纤维的制备与性能[J].材料研究学报,1998,12(5):535-538.
[10] 武永涛.异形截面PAN基碳纤维原丝的制备[D].上海:东华大学,2007.
[11] 袁观明,李轩科,董志军,等.沥青基高取向带状炭纤维的制备及表征[J].无机材料学报,2011,26(10):1025-1030.
[12] 田文智,石磊,张宝.粗旦异形截面粘胶长丝的纺制试验[J].人造纤维,2018,48(2):7-11.
[13] 张守运.细旦异形截面吸湿排汗涤纶长丝生产工艺探讨[J].合成纤维,2007(11):42-44.
[14] 高秀丽,崔红,翟亚丽,等.抗菌十字/半光中空涤纶纤维性能测试分析[J].纺织检测与标准,2017,3(1):14-17.
[15] 张丽辉,刘建忠,阳知乾,等.异形截面PP纤维增强砂浆抗塑性开裂性能研究[J].合成纤维工业,2016,39(2):22-25.
[16] 马岩,阳玉球.圆-方异形截面复合材料管件物能量吸收机制[J].复合材料学报,2015,32(1):243-249.
[17] 黎阳,高家诚.异形截面SiC陶瓷纤维的制备工艺与性能研究进展[J].功能材料,2012,43(3):273-277.
[18] 刘旭光.复杂异形截面碳化硅纤维的制备与性能[D].长沙:国防科学技术大学,2005.
[19] 王军,陈革,王应德,等.具有雷达吸波功能的碳化硅纤维的制备[J].材料研究学报,2000,14(4):363-366.
[20] 刘新,王荣国,刘文博,等.异形截面碳纤维复合材料的吸波性能[J].复合材料学报,2009,26(2):94-100.
[21] 徐志伟,黄玉东,刘丽,等.异形截面碳纤维及其对复合材料力学性能的影响[J].航空材料学报,2007,27(2):52-57.
[22] 温月芳,李辉,曹霞,等.聚丙烯腈纤维预氧化程度的表征[J].纺织学报,2008,29(12):1-5.
基金资助
山东省碳纤维技术创新中心(CX2019-01)