以废印刷电路板(PCB)非金属粉对丁苯橡胶(SBR)进行填充改性,采用机械共混法制备了SBR/废PCB粉复合材料,考察了SBR接枝马来酸酐(SBR-g-MAH)、硅烷偶联剂KH-792的引入对SBR/废PCB粉复合材料力学性能及硫化特性的影响。结果表明:SBR-g-MAH和KH-792均能有效提升SBR/废PCB粉复合体系的界面强度,SBR/SBR-g-MAH最佳配比为60/40(质量比,下同),硅烷偶联剂KH-792的最佳用量为3%(质量分数),SBR-g-MAH对复合材料的改性效果优于KH-792。当SBR/SBR-g-MAH并用比为60/40,废PCB粉填充量为20份时,复合材料的综合力学性能最佳。改性后的SBR/废PCB粉复合材料的最小扭矩(Fmin)、最大扭矩(Fmax)和正硫化时间(t90)均高于纯SBR,而焦烧时间(t10)低于纯SBR。
Styrene butadiene rubber(SBR) composites were prepared by mechanical blending method filled with nonmetallic powder from waste printed circuit boards.The effects of maleic anhydride grafted styrene butadiene rubber (SBR-g-MAH),silane coupling agent KH-792 on mechanical and vulcanizing properties of composites were investigated.The results showed that both SBR-g-MAH and KH-792could improved the interfacial bonding strength of SBR/waste PCB effectively,the optimal ratio of SBR/SBR-g-MAH was 60/40,the optimal dosage of KH-792 was 3%,the modified effect of SBR-g-MAH on the composites was better than that of KH-792.When the ratio of SBR/SBR-g-MAH was 60/40 and the content of waste PCB was 20phr,the composites had the best mechanical properties.The minimum torque (Fmin),maximum torque(Fmax) and positive sulfuration time(t90) of SBR/waste PCB were higher than that of vulcanized SBR after modification,but burning time(t10) decreased.
[1] Huang K,Guo J,Xu Z M.Recycling of waste printed circuit boards:a review of current technologies and treatment status in China[J].Journal of Hazardous Materials,2009,164(2-3):399-408.
[2] 贾伟峰,段华波,侯坤,等.废电路板非金属材料再生利用技术现状分析[J].环境科学与技术,2010,33(2):196-200.
[3] 刘勇,陈学娟,陈少纯.废弃线路板中非金属材料热解法资源化利用的研究进展[J].中国资源综合利用,2009,27(3):11-14.
[4] Li J,Lu H,Guo J,et al.Recycle technology for recovering resources and products from waste printed circuit boards[J].Environmental Science & Technology,2007,41(6):1995-2000.
[5] Guo J,Rao Q L,Xu Z M.Application of glass-nonmetals of waste printed circuit boards to produce phenolic moulding compound[J].Journal of Hazardous Materials,2008,158:728-734.
[6] Eswaraiah C,Kavitha T,Vidyasagar S,et al.Classification of metals and plastics from printed circuit boards (PCB) using air classifier[J].Chemical Engineering and Processing,2008,47(4):565-576.
[7] 肖建平,岑兰,邹梦娇,等.丁苯橡胶接枝马来酸酐对白炭黑/丁苯橡胶复合材料性能的影响[J].橡胶工业,2015,62(11):660-664.
[8] 陈晓松,侯文顺,李秀华,等.丁苯橡胶接枝马来酸酐增容丁苯橡胶/蛭石复合材料的制备[J].弹性体,2012,22(4):33-36.
[9] 齐卿,吴友平,梁桂花,等.偶联剂对淀粉/丁苯橡胶复合材料性能的影响[J].合成橡胶工业,2006,29(5):351-355.
[10] 林路,古菊,谢东,等.改性淀粉/丁苯橡胶复合材料的制备及性能研究[J].复合材料学报,2010,27(2):16-22.
[11] 张印民,刘钦甫,孙俊民,等.丁苯橡胶/高岭土复合材料的性能及补强机理[J].高分子材料科学与工程,2014,30(9):74-79.
[12] 张玉德,杨世诚,张乾.磺酸盐改性无烟煤对丁苯橡胶复合材料微观结构和力学性能的影响[J].化工新型材料,2016,44(10):134-136.
基金资助
江苏省环境材料与环境工程重点实验室课题(K12032);2016年江苏省高等学校大学生创新创业训练计划(201613102003Y);常州工程职业技术学院科研重点项目(KJ14303)