以国产高强中模碳纤维为原料,经不同的高温热处理过程制备出力学性能不同的高模量碳纤维,利用INSTRON万能材料试验机、扫描电子显微镜、拉曼光谱和X射线衍射仪对所制碳纤维的力学性能、表面形貌、结构组成进行了分析和表征,重点研究了碳纤维杨氏模量提高过程中微观结构的变化,并将两者进行了关联。结果表明,高强中模碳纤维的高模化历程强烈依赖于高温热处理过程。碳纤维杨氏模量与表面结构密切相关,且随着表面石墨化程度的提高而增加。在碳纤维高模化转变过程中,表面微晶尺寸变大、结晶度变高、取向度变高。杨氏模量与微晶尺寸、结晶度存在线性关系,但其增加幅度随着取向度的提高而趋缓。
High-modulus carbon fiber (HMCF) with different mechanical performance were produced from domestic high-strength-high-modulus carbon fiber (HSMMCF) through high temperature heat-treatment process with different process parameters.Mechanical performance,surface morphology and microstructure on the surface of resulting high modulus carbon fibers were studied using INSTRON universal testing machine,scanning electronic microscope (SEM),Raman spectra and X-ray diffraction analysis (XRD).The change of microstructure during the increase of Young's modulus of carbon fiber,and respectively correlated modulus with various of parameters of microstructure were mainly discussed.The results showed that the transforming of HSMMCF into HMCF highly was depend on high temperature heat-treatment process.Young's modulus was strongly correlate to the surface structure of carbon fiber,as it increasing with the rise of degree of graphitization on the surface and had linear relationship with R′s value.Also Young's modulus increased with the increase of crystallite size,crystallinity and the rise of degree of orientation,while there's linear relationship between Young's modulus and crystallite size as well as crystallinity.But the upward tendency was slowed with the increase of degree of orientation.
[1] 黎小平,张小平,王红伟.碳纤维的发展及其应用现状[J].高科技纤维与应用,2005,30(5):24-30.
[2] Yusof N,Ismail A F.Post spinning and pyrolysis processes of polyacrylonitrile (PAN)-based carbon fiber and activated carbon fiber:a review[J].Journal of Analytical & Applied Pyrolysis,2012,93(1):1-13.
[3] 沈曾民,迟伟东,张学军,等.高模量碳纤维的现状及发展(2)[J].高科技纤维与应用,2010,35(5):16-24.
[4] 康鲁浩,王成国,井敏,等.碳纤维用聚丙烯腈合成工艺研究进展[J].能源化工,2015,36(1):67-72.
[5] 徐樑华.高性能PAN基碳纤维国产化进展及发展趋势[J].中国材料进展,2012,31(10):7-13.
[6] 常维璞,沈曾民,王理,等.高模量炭纤维的研制[J].新型碳材料,1998(1):28-33.
[7] 韩赞.PAN基碳纤维的制备与表征[D].北京:北京化工大学,2011.
[8] Ozbek S,Isaac D H.Carbon fiber processing:effects of hot stretching on mechanical properties[J].Materials & Manufacturing Processes,2007,9(2):199-219.
[9] Li D,Lu C,Wu G,et al.Structural evolution during the graphitization of polyacrylonitrile-based carbon fiber as revealed by small-angle X-ray scattering[J].Journal of Applied Crystallography,2014,47(6):1809-1818.
[10] 张新,马雷,李常清,等.PAN基碳纤维微结构特征的研究[J].北京化工大学学报:自然科学版,2008,35(5):57-60.
[11] Hao X,Lu Y,Zhao W,et al.The effect of heat treatment temperature and time on the microstructure and mechanical properties of PAN-based carbon fibers[J].Journal of Materials Science,2014,49(2):794-804.
[12] Antunes E F,Lobo A O,Corat E J,et al.Comparative study of first- and second-order Raman spectra of MWCNT at visible and infrared laser excitation[J].Carbon,2006,44(11):2202-2211.
[13] 贺福.用拉曼光谱研究碳纤维的结构[J].高科技纤维与应用,2005,30(6):20-25.
[14] 李东风,王浩静,王心葵.PAN基碳纤维在石墨化过程中的拉曼光谱[J].光谱学与光谱分析,2007,27(11):2249-2253.
[15] 韩赞,张学军,田艳红,等.石墨化温度对PAN基高模量碳纤维微观结构的影响[J].化工进展,2011,30(8):1805-1808.
基金资助
国家高科技研究发展计划(863计划)(2015AA03A202)资助