以季戊四醇磷酸酯(PEPA)、三氯氧磷和1,4-丁二醇(BDO)为原料合成了一种含有磷氧螺环结构的封端阻燃剂。通过红外光谱和核磁共振谱等方法对该化合物的结构进行表征,通过热重分析评价其热稳定性,探讨了聚双季戊四醇双磷酸酯螺环丁二醇磷酸酯(PASPB)用量对聚对苯二甲酸丁二醇酯(PBT)端羧基含量的影响,并测试了其抗水解性能和与次膦酸铝复配的阻燃性能。结果表明:热重分析表明其初始分级温度为346℃,800℃时残炭率为41.11%,热稳定性良好;PASPB用量在3.5份以上时,残留的端羧基浓度已达到10mmol/kg以下,可满足PBT抗水解的基本要求:当PASPB添加量为6份,二乙基次膦酸铝添加量为9份时,阻燃复合材料的极限氧指数(LOI值)达到了30.5,拉伸强度为51.2MPa。
A novel phosphorus-containing flame retardant PASPB which used PEPA,phosphorus oxychloride and 1,4-butanediol as raw material was synthesized successfully.The structure and thermal degradation behavior of product was characterized by fourier transform spectrometry (FT-IR),nuclear magnetic resonances (NMR) and thermal gravimetric analyzer (TG).The effects of the amount of poly pentaerythritol phosphate spirocyclic phosphorus oxychloride spirocyclic butylene glycol (PASPB) on the carboxyl content of PBT were discussed,its anti-hydrolysis performance and the flame retardancy with the phosphinate were tested.Thermogravimetric analysis showed that the initial classification temperature was 346℃,the char residue rate was 41.11% at 800℃,and the thermal stability was good.The residual carboxyl group concentration of PASPB was above 10mmol/kg when the amount of PASPB was over 3.5phr,which can meet the basic requirement of hydrolysis resistance of PBT.When the amount of PASPB was 6phr and the amount of diethylphosphinate was 9phr,the LOI value was 30.5 and the tensile strength was 51.2MPa.
[1] 陈建野,卫晓明,王孝军.高机械性能无卤阻燃PBT复合材料的制备[J].塑料工业,2010,38(3):53-56.
[2] 程相龙,郭晋菊,曹敏,等.我国PBT的市场现状及前景展望[J].化工时刊,2013,27(8):41-44.
[3] 陈秀宇,陈国奋,陈盛.增强阻燃PBT的性能研究[J].塑料工业,2011,39(8):33-37.
[4] 端小平,李德利,王玉萍.国内外PBT纤维的开发与应用[J].纺织导报,2011,30(10):98-100.
[5] Mohajer Y,Lazarus S D,Cooke R S.Reduction of carboxyl end groups in polyester fibers with lactim ethers:US,US4839124[P].1989-06-13.
[6] Sawada S,Kamiyama K,Ohgushi S,et al.Degradation mechanisms of poly(ethylene terephthalate) tire yarn[J].Journal of Applied Polymer Science,1991,42(4):1041-1048.
[7] 兰浩,黄保续,薛刚,等.无卤阻燃增强PBT材料的开发及应用[J].工程塑料应用,2011,39(7):47-48.
[8] 魏芬芬,谢世平,吴志敏.低成本无卤阻燃PBT复合材料的制备及工艺研究[J].广东化工,2014,41(14):83-84.
[9] Gedye R,Smith F,Westa K,et al.The use ofmicrowaveovens forrapid organicsynthesis[J].Tetrahedron Lett,1986,27(3):279-282.
[10] Peach J M,PrattA J,Snaith J S.Photolabile benzoin and furoinesters of a biologically active peptide[J].Tetrahedron,1995,51(36):10013-10024.
[11] Wang D Y,Cai X X,Qu M H,et al.Preparation and flammability of a novel intumescent flame-retardant poly(ethylene-co-vinyl acetate) system[J].Polymer Degradation and Stability,2008,93(12):2186-2192.
[12] 张玉敏,高大维,苏彬,等.糠醛合成1,2-二乙酰氧基-1,2-双(2-呋喃基)乙烯的新工艺[J].精细化工,2000,17(6):358-360.
[13] 王志军,姜延程.蛋白酶解液制备脂肽表面活性剂[J].郑州粮食学院学报,2000,21(2):28-32.
[14] 许志良.α-苯基-2-呋喃甲醇及其衍生物的合成[J].怀化师专学报,1995,14(2):46-48.
[15] Balabanovich A I.Thermal decomposition study of intumescent additives:pentaerythritol phosphate and its blend with melamine phosphate[J].Thermochimica Acta,2005,435(2):188-196.
[16] Song P G,Fang Z P,Tong L F,et al.Effects of metal chelates on a noval oligomeric intumescent flame retardant system for polypropylene[J].Journal of Analytical and Applied Pyrolysis,2008,82(2):286-291.
[17] 彭小平,毛顺利,彭治汉,等.一种季戊四醇与三氯氧磷反应制备季戊四醇磷酸酯的方法:中国,ZL99115493.2[P].2002-06-19.
[18] Vyverberg F J,Chapman R W.Proess for the production of pentaerytheitol phosphate alcohol:US,6455722[P].2002-09-24.
[19] 杜晓莹,袁陈.含氮笼状磷酸酯阻燃剂合成工艺研究[J].湖北化工,2003,20(4):22-23.
基金资助
辽宁省科技计划(2015304002);国际技术合作与交流专项资金(2013DFA51200)