Carbon nanotubes (CNTs) catalysts were prepared by coprecipitation method.The effects of preparation methods on the microstructure of catalysts and the CNTs morphology and diameter were investigated.Combining with the advantages of uniform mixing and fast reaction in microreactor,it replaced the traditional titration equipment as the reaction equipment,and subsequently placed the prepared catalysts in the fluidized bed for the CNTs growth.The catalysts and CNTs were characterized by BET test,scanning electron microscopy (SEM),transmission electron microscopy (TEM),temperature programmed reduction (H2-TPR) and raman spectra.The experimental results were compared with the traditional preparation results.The results shown that the traditional titration reaction had obvious agglomeration and different particle sizes due to the factors such as uneven mixing and imprecise control.The orderliness of CNTs was relatively low and the diameter span of tubes was large,mainly in the range of 10~18nm.The fluidity reaction of microfluids in the microreactor ensured the synchronization and uniformity of Fe-Al plasma precipitation.The catalysts prepared by microreactor had large specific surface area,folded surface morphology and strong interaction between Fe and Al components.CNTs grown by the catalysts had high graphitization degree,low defect density and small diameter distribution span,mainly concentrated in 11~15nm.
[1] Mesgari S,Hjerrild N,Arandiyan H,et al.Carbon nanotube heat transfer fluids for solar radiant heating of buildings[J].Energy and Buildings,2018,175:11-16.
[2] Ferreira F V,Franceschi W,Menezes B R C,et al.Chapter one-synthesis,characterization,and applications of carbon nanotubes[J].Carbon-Based Nanofillers and Their Rubber Nanocomposites,2019,1:1-45.
[3] 郭晓琦,白云起,白青子.碳纳米管性能及应用进展[J].炭素,2018(2):40-44.
[4] Hassan H A F M,Diebold S S,Smyth L A,et al.Application of carbon nanotubes in cancer vaccines:achievements,challenges and chances[J].Journal of Controlled Release,2019,297:79-90.
[5] Raphey V R,Henna T K,Nivitha K P,et al.Advanced biomedical applications of carbon nanotube[J].Materials Science and Engineering:C,2019,100:616-630.
[6] 耿晓菊,王蜀霞,冯明海.催化剂在碳纳米管制备中的影响[J].材料导报,2006,20(7):112-114.
[7] Jafarpour S M,Kini M,Schulz S E,et al.Effects of catalyst configurations and process conditions on the formation of catalyst nanoparticles and growth of single-walled carbon nanotubes[J].Microelectronic Engineering,2017,167(5):95-104.
[8] 陈玉萍,蒋新,卢建刚.微通道反应过程对铜锌催化剂微结构的影响[J].化工学报,2015,66(10):3895-3902.
[9] Suryawanshi P L,Gumfekar S P,Bhanvase B A,et al.A review on microreactors:reactor fabrication,design,and cutting-edge applications[J].Chemical Engineering Science,2018,189:431-448.
[10] He K,Han W,Yeung K L.Preparation and performance of catalytic MOFs in microreactor[J].Journal of the Taiwan Institute of Chemical Engineers,2018,357(6):1093-1123.
[11] Xu L,Srinivasakannan C,Peng J H,et al.Synthesis of Cu-CuO nanocomposite in microreactor and its application to photocatalytic degradation[J].Journal of Alloys and Compounds,2017,695:263-269.
[12] Chung C K,Shih T R,Chang C K,et al.Design and experiments of a short-mixing-length baffled microreactor and its application to microfluidic synthesis of nanoparticles[J].Chemical Engineering Journal,2011,168:790-798.
[13] 陈玉萍,蒋新,柳艳炉,等.微通道反应器制备Cu-ZnO催化剂[J].化学反应工程与工艺,2016,32(3):193-197.
[14] Jiang X,Chen X C,Ling C,et al.High-performance Cu/ZnO catalysts prepared using a three-channel microreactor[J].Applied Catalysis A:General,2019,570:192-199.
[15] 李克训,马江将,赵亚丽,等.垂直定向碳纳米管的化学气相沉积法制备及其应用进展[J].材料导报,2016,30(11):27-32.
[16] 陈国远.基于CVD法制备碳纳米管阵列及其性能研究[D].哈尔滨:哈尔滨工业大学,2015.
[17] 杜丽,赵廷凯,麻永帅,等.CVD法制备碳纳米管的催化剂研究[J].炭素技术,2013,32(2):46-49.
[18] Hoecker C,Smail F,Bajada M,et al.Catalyst nanoparticle growth dynamics and their influence on product morphology in a CVD process for continuous carbon nanotube synthesis[J].Carbon,2016,96:116-124.
[19] 李鹤,宋焕巧,罗明生.焙烧温度对碳纳米管钴基费托合成催化剂性能的影响[J].精细化工,2018,35(5):775-784.
[20] 孙书雄,胡家,全李敬,等.焙烧温度对Ni-Fe催化剂催化CO2化学气相沉积合成碳纳米管的影响[J].现代化工,2018,38(11):168-172.
[21] 郑陆.微反应器中连续流共沉淀过程对Cu-ZnO催化剂微观结物演变过程影响的研究[D].杭州:浙江大学,2016.
[22] Alexiadis V I,Verykios X E.Influence of structural and preparation parameters of Fe2O3/Al2O3 catalysts on rate of production and quality of carbon nanotubes[J].Materials Chemistry and Physics,2009,117(2-3):528-535.
[23] Alexiadis V I,Boukos N,Verykios X E.Influence of the composition of Fe2O3/Al2O3 catalysts on the rate of production and quality of carbon nanotubes[J].Materials Chemistry and Physics,2011,128(1-2):96-108.
[24] 耿晓菊,王蜀霞,冯明海.催化剂在碳纳米管制备中的影响[J].材料导报,2006,20(7):112-114.
[25] 李忠,刘岩,何忠.Cu/Zn比对微波辐射老化制备CuO/ZnO/Al2O3催化剂结构和活性的影响[J].化学学报,2011,69(5):570-576.
[26] 吴熔琳,邵铮铮,常胜利,等.不同参数多壁碳纳米管的拉曼光谱研究[J].光谱学与光谱分析,2014,34(4):982-985.
[27] 翟刚,郭永红,吴楚瑜,等.催化剂制备方法对碳纳米管质量和形态的影响研究[J].化工新型材料,2018,46(11):88-95.
[28] Strano M S,Dyke C A,Userey M L,et al.Electronic structure control of single-wallled carbon nanotube functionalization[J].Science,2003,301(5639):1519-1522.
[29] Tsehao K,Wen S,Chang Y H.Raman study of the microstructure changes of phenolic resin during pyrolysis[J].Polymer Composites,2000,21(5):745-750.
[30] 徐中辉,邱复生,牛海波,等.单壁碳纳米管的提纯及拉曼光谱分析[J].西南民族大学学报·自然科学版,2007,33(2):160-163.